About Engine Driven Cooling
During
the 1930s and 1940s, natural gas engine-driven cooling systems
dominated the U.S. market. In the 1950s and 1960s electric
equipment
began competing with natural gas equipment due to increased electric
chiller efficiencies and the growing electric utility infrastructure.
Engine-driven
chillers still were successfully marketed by the gas utilities and
manufacturers in the 1960s. The gas companies used
promotional
rates and subsidies programs to entice buyers. The outstanding
operating economics were sufficient to place nearly 2,000
units
in the field between 1962 and 1970. The majority of these were located
in Texas, presumably due to higher cooling loads and the
availability
of cheap gas. Counteracting this, innovations in compressors, electric
motors, and controls increased the performance and
decreased the cost of electric cooling systems.
In the 1970s, price controls and other government restrictions helped push electric chiller sales ahead of gas chillers. The gas crunch
of the seventies curtailed gas cooling promotion and forced prospective buyers to select conventional electric systems.
There
are few Commercial applications of Engine chillers or Engine Driven
Cooling currently in use in the Industry today. One of the
main
applications nearest to this technology is Transport Refrigeration.
This technology uses primarily Diesel Powered Engines to
drive the compressor.
The
most predominant equipment I ever saw in west Texas, was the Redi-Power
System. The system was comprised of an International Harvester, natural
gas fired six-cylinder engine, coupled to an open drive compressor. It
was a D/X system with a water cooled condenser.
In addition to
serving the condenser for the refrigeration system, the cooling tower
also provided the cooling for the engine. On a demand for cooling, the
solenoid valve would open, suction pressure would rise, make a low
pressure switch, which was connected to the ignition control panel of
the engine and a control relay would signal the condenser water pump.
Once the engine started, it would get on the governor, the compressor
would load-up and we had cooling. When the thermostat satisfied, the
solenoid would drop out causing the compressor to un-load and pump
down. When the suction pressure hit the cut-out set point, the engine
was shut down. Seconds later the condenser water pump would cycle off.
It had a relatively elaborate “for that time” control box for the
starter on the engine and the ignition circuit.
This
system was installed in the early 60s’. The exhaust system ran straight
up thru the ceiling, and up to the roof, where the muffler for the
engine was mounted on the roofs peak, and high above the ground.
When
you got a call for no cooling, you did not know if you were going to
tune up the engine, or troubleshoot a refrigeration problem.